SINGLE FOAM INSERT
CNC milled · ±0.1 mm · Custom geometry
A single EVA foam layer, CNC-milled to the precise geometry of your product. The foundation of most foam insert projects — and the clearest expression of what controlled machining makes possible.
- HARDNESS
- 45A or 60A Shore
- TOLERANCE
- ±0.1mm
- COLORS
- Black · Red · Blue · Gray
- MIN. ORDER
- 1 piece
WHY USE A CUSTOM INSERT?
PROTECTION
Keep components separated and supported. Prevent contact between products and packaging.
ORGANIZATION
Give every component a defined location. Nothing shifts or goes missing.
PRESENTATION
Turn the product and accessories into a deliberate visual system rather than loose contents.
HANDLING
Make products easier to identify, remove, and return. Reduce handling time and errors.
DESIGNED AROUND THE PRODUCT
Product shape, height, orientation, grip and access requirements, spacing, and the case or tray boundary are all considered before the first pocket is designed.
FIT & ACCESS
A useful insert holds the product securely while giving the user a natural way to remove it. Close-fit contours, finger-access clearances, handle clearance, and visual alignment are part of the pocket design — not afterthoughts.
WHERE IT'S USED
Tool drawer inserts, carrying-case inserts, presentation cases, equipment packaging, service kits, and transport trays.
FROM PRODUCT TO INSERT
Understand product and application
Determine tray or case boundary
Arrange components and access points
Design pocket fit and geometry
Select material and hardness
Prototype
Approve and produce
See how the pockets are made →
CNC Milling