CNC CUTTING

Through-cut · Any 2D profile · Angled edges

CNC Cutting Foam Silhouette

Our vibration cutting process creates clean through-cut profiles and silhouettes in foam sheets. Suited to geometry that needs to be separated through the material rather than milled as a recessed pocket.

MATERIAL
EVA
TOLERANCE
±0.1 mm
ANGLES
30° / 45° / 60°
MIN. ORDER
1 piece

The blade follows a programmed contour and separates the material along the cut line. Suitable for through-cuts, external profiles, internal cutouts, sheet components, foam layers, and angled or beveled edges.

Vibration cutting = profile / silhouette. CNC milling = depth / pocket.

CLEAN EDGES

Clean from top to bottom.

Oscillating knife cutting mechanically separates the foam, producing consistent, clean contours with minimal tearing and deformation. The edge surface is stable and predictable from prototype to production.

Clean Edges in CNC Cutting

CUSTOM SHAPES

Not limited to straight lines.

Circles, rings, rounded rectangles, hand-grip openings, curves, irregular profiles, and custom silhouettes. Any practical 2D geometry can be translated into a programmed cut path.

Custom Foam Shapes

ANGLED CUTS

More than a vertical edge.

Selected blade configurations can create sloped edges — 30°, 45°, or 60° — for applications where a bevel improves handling, assembly, or the transition between foam components.

Angled Foam Edge
  • Foam layers and sheet components
  • Protective pads and separators
  • Hand-grip and access openings
  • Custom external profiles
  • Internal cutouts and through-cut geometry
01

Drawing or dimensions

02

Profile preparation

03

Nesting on sheet

04

Material setup

05

Cutting

06

Inspection

07

Production

Drawing, dimensions, or product requirements. We can determine whether vibration cutting, CNC milling, or a combination is appropriate.

Need controlled pocket depth instead?

See CNC Milling →

NEED A CUSTOM FOAM PROFILE?

Send us your drawing, dimensions, or product requirements.

Contact Us